Selecting Cushion/Pad

by Chris Moline

It's so important, yet some sales people miss the mark entirely when specifying padding. I've seen many excellent carpets ruined prematurely by an inexperienced or unscrupulous salesperson selling padding that is either too thick or not dense enough... just because they had it in stock or received a bonus for selling it. The result is premature failure of a carpet that should last for many years.

In my own home, I use a slab rubber pad under all my carpets. With three children ages 7, 4 and 3, I need something that can take a lot of abuse! In my basement rec room, I use a 19 lb, 1/2-inch pad called Plushmates under a dense 55 oz nylon textured piece. In the family room, I use the same pad, just 1/8 thinner, called Berbermates under a 45 oz berber. The result is carpet that looks better, lasts longer and feels really good on the feet... or on your head if your wrestling with the kids and just happen to fall! Not only that, the pad is made by GFI and comes with a life-of-the-house guarantee... even on stairs! There's nothing like it.

A firm and resilient carpet cushion is necessary to form a good foundation for your carpet, increasing its comfort and extending its life, by absorbing the impact of foot traffic. It minimizes what's called "vertical flex." Cushion also adds insulation and reduces noise. For most residential carpet applications, choose cushion not more than 7/16" thick and not less than 6 lb/cu. ft. density. If the carpet is a Berber or a low profile carpet, choose a cushion no more than 3/8" thick.

The appropriate carpet cushion, or "pad," provides additional resilience, acoustical, and thermal qualities, comfort underfoot, and can extend the life of the carpet. Cushion should be selected according to the carpet manufacturer's requirements for thickness and density.

Improper selection of carpet cushion can accelerate loss of carpet surface appearance, cause wrinkling and buckling, cause separation of the carpet seams, and can cause a breakdown of the carpet structure itself. Improper cushion selection also may void applicable carpet manufacturer's warranties.

Carpet cushion is made primarily from polyurethane foam, fiber, or rubber and is available in a variety of styles and constructions to fit your needs. The type and thickness of cushion you need varies according to traffic levels and patterns. For example, bedrooms, dens, lounge areas and other rooms with light or moderate traffic can use thicker and softer cushion, while living rooms, family rooms, hallways, stairs and other heavy traffic areas require thinner, firmer cushion.

Residential cut pile, cut and loop, or high-level loop carpet requires a resilient, firm cushion with a thickness of 7/16 inch or less. Types of cushion may be various polyurethane foams, including the very common bonded foam product often referred to as "rebond," fiber, or rubber.
Berber carpet, or thinner loop or cut pile carpet Berber carpet is made with large, wide loops and it has been found that a stable, low-flexing, cushion foundation is necessary. A thicker, softer cushion is not acceptable. Cushion thickness should not exceed 3/8 inch for these type products. Again, check with the carpet manufacturer to see if a specific cushion is required.

Following are suggested cushions for use under thinner or Berber carpet:
40 ounce rubberized jute
22-28 ounce/sq.yd felted synthetic fiber
8 lbs/cu.ft. bonded or "rebond" polyurethane
64 ounces + flat rubber
2.7 lbs/cu.ft prime polyurethane
10 lbs/cu.ft. or greater mechanically frothed prime polyurethane
Attached cushion—some carpet is made with the cushion attached. With this carpet, a separate cushion is not necessary.

For commercial installations, we often use a 10-pound, 1/4-inch thick rubber pad in a "double-stick" installation. We glue the pad to the floor, then we glue the carpet to the pad. It's the most common type of padded installation in high-traffic areas like hotels and restaurants. It's an absolute winner in the search for comfort and performance in a commercial application.

If you have other questions, feel free to email me!

Chris